Surface speed

nounStandard termThermal Spray

How fast the part surface moves past the gun, set by part rotation and robot traverse.

Relative speed between gun and surface, set by spindle RPM and diameter for round parts and by robot or traverse speed for flat ones. With the index and feed rate it determines thickness per pass and the heat dumped into each spot. Too slow cooks the part and builds thick, stressed layers; too fast spreads each pass very thin and wastes powder at the turnarounds.

Heard on the job

Diameter went up, so back the RPM off to hold the same surface speed or the passes go on thin.

Also heard as

  • gun speed
  • traverse speed