Pass

nounStandard termThermal Spray

One sweep of the gun across the area being coated; the coating is built up pass by pass.

Single traverse of the gun over the surface, which lays down a thin layer, often 10 to 25 micrometers. Total thickness is controlled by counting passes, and the step between adjacent strokes, called the index, sets the overlap. Thickness per pass, overlap and time between passes all affect heat input, residual stress and banding.

Heard on the job

We're getting a thou per pass, so it's twelve passes to hit 0.012, then measure.

Insider tip

Thin passes with cooling time between them leave less stress than a few heavy ones, even at the same total thickness.

Also heard as

  • spray pass
  • stroke
  • sweep