Masking

nounStandard termThermal Spray

Covering areas of a part that must not be blasted or coated, using tapes, plugs, shields or maskants.

Protection of surfaces that must stay uncoated, such as bores, threads, seal grooves and datums. Blast masking uses tough rubber or vinyl tapes and plugs to resist abrasive, while spray masking uses heat-resistant aluminum foil and glass-cloth tapes, silicone plugs, liquid maskants and reusable metal shields. Masking often takes more labor than the spraying itself, and poor masking is a leading cause of rework.

Heard on the job

Masking on the blade roots takes longer than the spray, so book the hours for two people.

Insider tip

Use separate masking for blast and spray: blast tape keeps grit out but melts under a plasma gun, while foil tape survives heat but tears under grit.

Also heard as

  • mask
  • maskant
  • masking off