Flash rust

nounStandard termThermal Spray

A thin rust bloom that forms on freshly blasted steel when it sits in humid air before coating.

Light orange or brown oxidation that appears on newly blasted steel within minutes to hours, especially when humidity is high or the steel is near the dew point. Spraying over it weakens adhesion and starts undercutting corrosion, so field specs require coating before any visible rust and often a steel temperature at least 3 °C above the dew point. Steel that flash rusts has to be re-blasted.

Heard on the job

Humidity's at 85 and we're getting flash rust on the far end, blast smaller sections and shoot each one right away.

Also heard as

  • rust bloom
  • flash rusting
  • turning