Pattern

nounStandard termMetallurgy

A physical replica of the final casting used to shape the mold cavity.

The master model packed into sand to create the void that molten metal will fill. Patterns are typically made of wood, metal, or plastic. They are built slightly oversized to account for metal shrinkage as it cools, and feature drafted angles so they can be pulled cleanly from the packed sand without breaking the mold walls.

Heard on the job

Check the draft angle on this pattern, the sand keeps tearing when we pull it.

Insider tip

A rookie mistake is forgetting to account for the shrink rate of the specific alloy when cutting the pattern.