Hard chrome replacement

nounStandard termThermal Spray

Using HVOF carbide coatings in place of electroplated hard chrome on rods, pins and landing gear.

Substitution of electroplated hard chromium, a process that uses hexavalent chromium, with HVOF tungsten carbide cobalt or cobalt-chrome coatings on hydraulic piston rods, landing gear, actuators and pump plungers. HVOF carbide is harder and more wear resistant than chrome, avoids plating-related hydrogen embrittlement and carries a smaller fatigue debit, but it needs diamond grinding and careful edge design.

Heard on the job

Landing gear on this contract is all hard chrome replacement, HVOF WC-CoCr and superfinish.

Insider tip

Carbide does not like square edges or flexing; designs copied straight from a chrome drawing often chip at the shoulders.

Also heard as

  • chrome replacement
  • HCR