Slugging

nounShop talkHVAC

Liquid refrigerant or oil being drawn into a compressor's cylinders, where it can't be compressed and causes damage.

Liquid is nearly incompressible, so a slug can break valves, bend rods or crack scrolls, and the compressor knocks loudly when it happens. It usually follows refrigerant migration into the crankcase during off cycles, heavy floodback, or oil logging in the evaporator. Crankcase heaters, accumulators, correct charge and proper airflow are the defenses.

Heard on the job

Hear that knock on startup? It's slugging, the crankcase heater is open and the oil is full of refrigerant.

Also heard as

  • liquid slugging
  • slug

Do not mix it up with

  • Floodback: Floodback is a steady return of liquid while running; slugging is a sudden mass of liquid hitting the compressor, often at startup.