Galling

nounStandard termFasteners

Adhesive wear where thread surfaces cold-weld and tear under load, seizing a nut partway down a bolt.

Severe adhesive wear in which the protective oxide films on mating threads break down under pressure and sliding, so the metals bond and tear. Stainless steel, aluminum and titanium are the usual victims, and fast installation with power tools makes it worse by heating the threads. Prevention includes anti-seize, slower rundown speed, coarse threads and pairing different alloys or hardnesses.

Heard on the job

Nut galled halfway down the stainless rod, it's welded on, cut it off and get anti-seize on the next one.

Insider tip

Slow the tool down; most stainless galling on a line starts with a power driver spinning the nut too fast.

Also heard as

  • gall
  • galled
  • thread seizure
  • cold welding