Galling

nounStandard termValves

Severe adhesive wear where loaded metal surfaces slide, cold-weld together and tear material out.

Stainless steel on stainless steel is notorious: stems seize in stem nuts, threads lock up, and seats or wedges tear when they slide under load. Once it starts, galling usually gets worse every cycle. Prevention means pairing dissimilar or hardfaced materials, keeping threads lubricated, and controlling seating loads, which is why valve trim specs pay so much attention to hardness differences.

Heard on the job

Stem nut is galled to the stem, it took both of us on the wheel to move it and now it's chewed.

Insider tip

A dab of nickel anti-seize on stainless stem threads and stud bolts prevents most galling for the cost of a few seconds.

Also heard as

  • galled
  • galled up