Burn-through

nounStandard termWelding

A hole melted through the root of a weld where the molten metal fell out.

Local collapse of the weld pool that melts completely through the root or a thin wall, leaving a hole or a sagging drop on the back side. It comes from too much current, too wide a root opening, a knife-edge land or lingering in one spot. Burn-throughs are repaired by grinding back to sound metal and rewelding, and they are a common way to fail a root bend or radiograph.

Heard on the job

Burn-through at four o'clock, grind it back to clean metal and bridge it with a couple of quick dabs.

Also heard as

  • burnthrough
  • blow-through
  • blowout