Incomplete penetration

nounStandard termWelding

A root left unfused because the weld never reached all the way through a joint meant to be fully penetrated.

Condition in which the weld did not reach the root of a joint designed for complete penetration, leaving the original root faces or gap unfused. Causes include a heavy land, a tight root opening, hi-lo, low current and fast travel. On radiographs it shows as a straight dark line at the weld centerline, and inside pipe it can be seen with a borescope. It is rejectable in CJP joints.

Heard on the job

Film shows incomplete penetration right at six, the land was too heavy and the gap too tight.

Also heard as

  • IP
  • lack of penetration
  • LOP
  • incomplete joint penetration