Brazing

nounStandard termWelding

Joining metals with a filler melting above 450 °C but below the base metals, drawn in by capillary action.

Joining process that melts a filler into a close-fitting joint without melting the parts themselves. The filler's liquidus sits above 450 °C (840 °F), the line between brazing and soldering, but below the solidus of the base metals, and capillary attraction draws the molten alloy through the gap. Heat comes from a torch, induction coil or furnace, often under vacuum or a protective atmosphere, with flux keeping oxide off in open-air work. It joins dissimilar metals and thin parts with little distortion, from HVAC copper to carbide tool tips.

Heard on the job

Braze the line set with 15 percent silver rod, heat the fitting, not the rod, and let it pull in.

Insider tip

Heat the heavier part and let the joint melt the filler; melting rod with the flame drips alloy on the outside and leaves the inside dry.

Also heard as

  • braze
  • hard soldering

Do not mix it up with

  • Soldering: Brazing fillers melt above 450 °C and soldering fillers below it; both flow by capillary action without melting the base metal.