Gel time

nounStandard termPowder Coating

How many seconds a powder takes at a set temperature to go from melted to a rubbery gel that no longer flows.

Gel time is usually measured on a hot plate at about 400 F by stroking melted powder until it strings and then stops flowing. Fast-gel powders, around 30 to 60 seconds, set quickly but give more orange peel; slow-gel powders, over 150 seconds, flow out smoother but can sag. Gel time is a quality check on incoming lots and a clue when flow or texture changes.

Heard on the job

Lab says gel time on the new lot is 70 seconds, the old one was 110, that's your orange peel.

Insider tip

A change in gel time between lots of the same product is often the first explanation for a sudden change in smoothness.

Also heard as

  • hot plate gel time
  • stroke cure