Flow

nounStandard termPowder Coating

How far and how smoothly melted powder spreads out before it gels, which sets surface smoothness.

Once the particles melt, surface tension pulls the film flat until rising viscosity and the start of crosslinking stop it. Flow is measured by the inclined plate test, where a pressed pellet melts and runs down a tilted plate and the length of the run is recorded. Good flow and leveling give a glassy, smooth finish; poor flow gives orange peel. Too much flow thins edges and can sag.

Heard on the job

This lot has no flow, it's gelling before it levels, so everything looks like an orange.

Also heard as

  • flow and leveling
  • flow-out
  • inclined plate flow