Chatter

nounStandard termMachine Shop

Self-sustaining vibration between tool and work that screams, leaves a wavy pattern and kills tools.

A vibration in which the tool cuts into waves left by the previous pass, feeding energy back into the system, so it grows instead of dying out. It sounds like a howl or buzz and leaves regular marks on the surface. Common cures are shortening tool stickout, changing rpm to break the resonance, increasing feed, using a sharper or variable-pitch tool, and stiffening the workholding.

Heard on the job

Endmill's sticking out three inches, of course it's chattering, choke up on it and drop the rpm a couple hundred.

Insider tip

If chatter appears, try changing rpm first, both up and down; a small change often moves the cut out of the resonance.