Spark test

nounStandard termGeosynthetics

Holiday test for extrusion welds in which a high-voltage probe sparks through any gap to a buried conductive wire.

A copper or other conductive wire is laid under the overlap edge before the bead goes on; afterward a high-voltage probe is run along the seam, and a spark jumps wherever the bead has a hole. It is used where a vacuum box cannot seal, such as pipe boots, corners and steep details. The wire must be continuous and grounded for the test to mean anything.

Heard on the job

Lay the wire before you weld the boot, or there's no way to spark test it afterward.

Also heard as

  • spark testing
  • holiday test