Mill scale

nounStandard termCorrosion

Blue-black iron oxide skin formed on steel during hot rolling, which must come off before painting.

The layered iron oxide skin of wustite, magnetite and hematite that forms on steel as it is hot rolled. It looks tight and protective but is brittle and cathodic to the steel beneath, so it cracks with flexing and temperature change, coatings over it fail by flaking, and steel at the cracks pits. Abrasive blasting removes it; hand and power tool cleaning generally leave it behind.

Heard on the job

Still blue mill scale in the corners of those beams, they need another blast pass before primer.

Insider tip

Tight mill scale fools new inspectors because it looks like sound blue-black steel. A blast that leaves it behind is not near-white.

Also heard as

  • millscale
  • scale
  • hot-rolled scale