Swirl flap

nounStandard termAutomotive

A small butterfly valve in an intake manifold that creates turbulence to improve combustion.

Swirl flaps are small butterfly valves located inside the intake manifold runners of many diesel and some petrol engines. At low engine speeds, they close partially to force incoming air through a narrower path, creating a vortex or swirl effect. This turbulence mixes the air and fuel more thoroughly for better combustion and lower emissions. At higher engine speeds, they open fully to maximize airflow.

Heard on the job

Check the intake manifold on that diesel, the swirl flaps are notorious for carboning up and sticking closed.

Insider tip

In older diesel engines, plastic swirl flaps were prone to snapping off and falling directly into the cylinders, causing catastrophic engine failure. Many mechanics recommend deleting them with blanking plates.