Tack coat

nounStandard termAsphalt

A thin spray of asphalt between layers that bonds the new lift to the surface underneath.

A light application of asphalt, usually a slow-setting or trackless emulsion and sometimes hot PG binder, sprayed on an existing pavement or lower lift right before paving. Its job is to glue the layers so they bend as one unit, since a debonded overlay slips, shoves and cracks early. Residual rates run a few hundredths of a gallon per square yard, heavier on milled surfaces and lighter on fresh mat, and the film must be even with no streaks or puddles.

Heard on the job

Shoot the tack edge to edge and two inches past the paint line, inspector's already out there with the pans checking the rate.

Insider tip

Haul trucks tracking tack off the job on their tires is an inspector's favorite complaint, which is why trackless tack products exist.

Also heard as

  • tack
  • bond coat

Do not mix it up with

  • Prime coat: Prime soaks into an unpaved granular base; tack is a thin bonding film between asphalt layers.