Fail-open

adjectiveStandard termValves

Describes a valve whose actuator drives it fully open when air, power or signal is lost.

A spring in the actuator pushes the valve open as the air bleeds off, so these valves are also called air-to-close. They are chosen where an open valve is the safe state: cooling water to an exothermic reactor, pump minimum-flow recirculation, or a vent that must relieve. The required fail action is fixed during process hazard review and appears on the P&ID as FO.

Heard on the job

Cooling water valve is fail-open, so if you lose instrument air the reactor still gets full flow.

Also heard as

  • FO
  • air-to-close
  • ATC

Do not mix it up with

  • Fail-closed: The fail position is the opposite; which one is right depends on which state is safe for the process.