Mil

unitStandard termPowder Coating

One thousandth of an inch, exactly 25.4 microns, the everyday unit for coating thickness in North America.

Coating thickness, blast profile and coverage math in North American shops are all done in mils. A typical powder film is 2 to 3 mils, thinner than a sheet of copy paper at about 4 mils. Elsewhere shops work in microns, and conversions come up constantly on export specs. A mil is not a millimeter, which is about 39 mils.

Heard on the job

Spec says 60 to 80 microns, that's 2.4 to 3.1 mils, so aim for about two and three quarters.

Insider tip

Newcomers who say mils when they mean millimeters are off by a factor of about 40.

Also heard as

  • thou
  • mils