White layer

nounStandard termHeat Treating

The thin, hard compound layer of iron nitrides that forms on the surface during nitriding.

Iron nitride compound zone (epsilon and gamma prime phases) on top of a nitrided case, named because it etches white in nital. It resists wear and corrosion, but when thick or mixed-phase it is brittle and can spall under contact loads, so gear and die prints often cap it or require it ground off. In FNC parts the white layer is the main point of the treatment.

Heard on the job

Print says 0.0003 max white layer on the flanks, so plan on a light grind after nitride.

Insider tip

Machinists use white layer for the rehardened skin left by abusive grinding or EDM, a different thing that also etches white.

Also heard as

  • compound layer
  • compound zone