Set the pattern

phraseShop talkGears

Shop phrase for adjusting pinion depth and backlash on a bevel or hypoid set until the contact pattern is right.

The iterative setup job for a ring and pinion or other bevel set: paint the teeth, roll them, read the pattern on drive and coast sides, then change the pinion shim or carrier adjusters and repeat. Pinion depth moves the pattern toward top or root, backlash moves it toward heel or toe. A well-set pattern is the difference between a quiet axle and one that howls.

Heard on the job

Took four tries to set the pattern on that axle, the shim kit was missing the three-thou shims.

Insider tip

Change one thing at a time and write it down; moving shim and lash together hides which move did what.

Also heard as

  • setting up gears
  • gear setup
  • read the pattern