Service factor

nounStandard termGears

A multiplier applied to the required power when picking a gearbox, to cover shock and duty severity.

A factor, typically from about 1.0 for a smooth electric drive on a uniform load up to 2 or more for crushers, mills and other heavy-shock duty, by which the application power is multiplied before choosing a catalog gear unit. It accounts for shock loads, hours per day and start frequency that the base rating does not include. Choosing too low a service factor is a common root cause of premature reducer failures.

Heard on the job

Rock crusher needs a 2.0 service factor on a 50 horse motor, so that 50 horse reducer won't do it, look at the hundred.

Insider tip

A catalog rating assumes a service factor of one; choosing the right factor for the duty is the buyer's job.

Also heard as

  • SF