Bending stress

nounStandard termGears

The tensile stress in the root fillet of a loaded tooth, which decides whether teeth break off.

The stress at the tooth root produced by the tooth acting as a short cantilever under load, calculated from tangential load, face width, module and a geometry factor that captures tooth shape and fillet stress concentration. Rating standards compare it with an allowable bending stress for the material and heat treatment, adjusted for cycles, reliability and reversed loading. Exceeding it leads to tooth breakage by fatigue.

Heard on the job

Bending stress is fine on the gear but the pinion's over, go up a module or add face width.

Also heard as

  • root stress
  • tooth bending stress
  • Lewis stress

Do not mix it up with

  • Contact stress: Contact stress is the surface pressure on the flanks that drives pitting, not the root stress that breaks teeth.