Crimp

verbStandard termElectronics

To mechanically deform a metal connector around a wire to create a secure electrical connection.

A method of joining a wire to a terminal by tightly compressing the metal barrel of the terminal around the stripped wire strands. When done with the correct die and pressure, it creates a gas-tight bond that prevents corrosion and resists mechanical vibration better than soldering. It is the standard method for terminating wires in aerospace, automotive, and industrial electronics.

Heard on the job

You need to crimp those pins with the ratcheting tool, not a pair of pliers, or they'll pull right out.

Insider tip

A proper crimp is stronger than the wire itself; if you can pull the wire out of the terminal, the crimp failed.