Substrate failure

nounStandard termAdhesives

A joint failure where the bonded material itself breaks before the adhesive or the interface gives.

Substrate failure shows as torn wood fibers, ripped paper, delaminated composite plies, broken plastic or pulled-off paint layers. In most cases it means the bond is stronger than the part, which is the goal for wood, paper and packaging joints. On painted or plated parts it can reveal that the coating, not the adhesive, is the weak link.

Heard on the job

Coupon broke in the composite, first ply came away with the adhesive, so it's substrate failure, not the glue.

Also heard as

  • adherend failure
  • material failure