Pullout

nounStandard termThermal Spray

Particles torn out of a coating during polishing, leaving holes that look like porosity in the mount.

Metallographic preparation artifact in which carbide grains, ceramic splats or oxide fragments are ripped from the polished surface, leaving cavities that image analysis counts as pores. It is common in hard, brittle coatings prepared with coarse steps, too much force or worn cloths. Vacuum epoxy impregnation and careful diamond polishing reduce it, and inspectors learn to tell pullout from real porosity by edge shape.

Heard on the job

That's pullout, not porosity, look at the sharp edges, repolish it with fresh diamond before you call it.

Also heard as

  • pull-out
  • grain pullout