Hydrogen embrittlement

nounStandard termHeat Treating

Loss of ductility in high-strength steel when absorbed hydrogen causes delayed cracking under stress.

Damage mechanism in which atomic hydrogen picked up during pickling, electroplating, welding or corrosion collects at stressed regions and causes brittle cracking, often hours or days after assembly. Steels above about 39 HRC are most at risk. Plated high-strength fasteners and springs get a relief bake, commonly 190 to 220 °C for 4 to 24 hours, started within a few hours of plating.

Heard on the job

Grade 8 bolts are back from zinc, they go in the oven for the hydrogen embrittlement bake within the hour.

Insider tip

Start the relief bake within about four hours of plating. Parts that sit over a weekend before baking may already be damaged.

Also heard as

  • HE
  • hydrogen-assisted cracking