Overtapping

nounStandard termFasteners

Tapping a nut oversize after galvanizing so it will fit over the thick zinc on a hot-dip galvanized bolt.

Galvanized nuts are dipped as blanks and then tapped with an oversize tap, leaving bare internal threads that rely on the zinc on the bolt for protection. The extra clearance cuts thread stripping strength, which is why galvanized structural assemblies use stronger nuts such as A563 DH or A194 2H. Overtapped nuts belong only on galvanized bolts; on a plain bolt they are loose and weak.

Heard on the job

Those nuts are overtapped for galv, keep them off the black bolts, they'll strip at half the torque.

Also heard as

  • overtapped nut
  • oversize tapped