Sulfide stress cracking

nounStandard termCorrosion

Cracking of hard steel under tension in wet hydrogen sulfide service, a form of hydrogen embrittlement.

A form of hydrogen embrittlement in which H2S poisons the surface reaction that normally recombines hydrogen atoms into gas, so far more hydrogen enters the steel. Hard microstructures crack under applied or residual tension, often in weld heat-affected zones. Sour service rules such as NACE MR0175/ISO 15156 control it mainly through hardness limits, 22 HRC for carbon steel, and approved materials. Its cousin, hydrogen-induced cracking, blisters and steps through softer plate without any applied stress.

Heard on the job

Weld cap hardness hit 28 HRC, that's a sulfide stress cracking risk, grind it and retest before it goes in sour.

Also heard as

  • SSC
  • sulfide cracking