Corrosion fatigue

nounStandard termCorrosion

Cracking under cyclic stress in a corrosive environment, failing at lower stress or fewer cycles than in air.

Fatigue cracking accelerated by a corrosive environment. Corrosion pits act as crack starters and the environment speeds crack growth, so a part cycling in seawater or wet process service fails at lower stress or after fewer cycles than the same part in dry air, and steel loses the endurance limit it shows in air. Offshore structures, pump shafts, boiler tubes and sucker rods are common victims.

Heard on the job

Shaft broke at a pit in the keyway, beach marks across the face, that's corrosion fatigue, not overload.

Also heard as

  • CF