Lap shear

nounStandard termAdhesives

The standard strength test for adhesives, pulling apart a single overlap joint and reporting load over bond area.

Two strips, typically 25 mm wide with a 12.5 mm overlap, are bonded and pulled in a tensile tester, as in ASTM D1002 for metals. Results are given in MPa or psi along with the failure mode. Lap shear numbers allow comparisons between adhesives and surface preps but are not true shear strengths, because peel at the overlap ends drives failure.

Heard on the job

Lap shear averaged 22 MPa on the etched coupons but only 9 on the solvent wipe, so prep is the problem.

Insider tip

Overlap length on a standard coupon is short on purpose; doubling the overlap on a real part does not double its strength.

Also heard as

  • lap shear strength
  • single lap shear
  • LSS