Opening the spec

phraseShop talkStatistics

Widening a specification limit so more product passes, instead of fixing the process that makes it.

Opening the spec, or opening up the spec, means relaxing a USL or LSL. Sometimes data justify it, showing the old limit was tighter than the function needs; sometimes it is done just to rescue yield or a capability index. Done properly it needs design engineering sign-off, correlation to end-of-line results and often customer approval. Done casually, it moves the problem downstream to the next test or to the field.

Heard on the job

Opening the spec on step height gets Cpk over 1.33 on paper, but nobody has shown the downstream CMP can take it.

Insider tip

When a capability problem disappears the week after a spec change, read the change history before you congratulate anyone.

Also heard as

  • opening up the spec
  • spec relaxation
  • spec widening