Guard band

nounStandard termMetrology

A margin that pulls acceptance limits inside the tolerance limits to cut the risk of passing nonconforming items.

A margin, usually based on the expanded uncertainty, that moves the acceptance limit inward from the tolerance limit, so a reading must fall comfortably inside spec to count as a pass. With a guard band equal to U at k = 2, a reading sitting exactly on the acceptance limit carries only about a 2 % chance of actually being out of tolerance. Guard banding buys lower false-accept risk at the price of more false rejects, rework and adjustment.

Heard on the job

With the guard band applied the acceptance limit is plus or minus 0.85, so that 0.9 is a fail even though it's inside tolerance.

Also heard as

  • guard banding
  • guardband

Do not mix it up with

  • Tolerance: Tolerance is the spec limit itself; the guard band shifts the pass line inside it to account for uncertainty.