Overprotection

nounStandard termCorrosion

So much cathodic current that potentials get too negative, risking coating damage and hydrogen problems.

Driving a structure's polarized potential far beyond what protection needs, typically more negative than about -1100 to -1200 mV CSE instant-off for coated steel. At those levels water is reduced to hydrogen at the surface, which blisters and disbonds coatings, generates alkali that attacks aluminum and lead, and can embrittle high-strength steel. It also wastes rectifier power and anode life.

Heard on the job

Instant-off is -1350 next to the groundbed, that's overprotection, tap it down before we blow the coating off.

Also heard as

  • over-protection
  • excessive polarization