Gear shaping

nounStandard termGears

Cutting gear teeth with a reciprocating, gear-shaped cutter that rolls with the blank as it strokes.

A generating process in which a cutter shaped like a gear strokes up and down across the blank while both rotate together as if meshing. Because the stroke needs very little runout, shaping cuts internal gears, cluster gears and teeth next to shoulders that a hob cannot reach. It is slower than hobbing for plain external gears.

Heard on the job

Cluster gear has a shoulder right up against the small teeth, so it has to go on the shaper, the hob will hit.

Also heard as

  • shaping
  • Fellows shaping